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科學與工程技術期刊

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篇名 鎳/鎳磷合金複合電鍍層之製程與機械特性研究
卷期 8:1
並列篇名 Study on the Electrodeposition Process and Mechanical Properties of Bi-layered Ni/Ni-P Composite Coating
作者 黃文杰李弘彬李春穎
頁次 045-050
關鍵字 鎳磷合金複合層腐蝕磨耗Ni-P coatingbi-layered coatingtribocorrosion
出刊日期 201203

中文摘要

本研究以電鍍鎳為結構層,鎳磷合金為表面層組織製備微機電系統結構,此電鍍鎳/鎳磷合金鍍層結合可同時具有高強韌、耐衝擊、耐腐蝕磨耗之電鑄結構體,並可調控鍍層總內應力。鎳磷合金鍍層以脈衝電鍍技術製備,磷含量14.3 wt% 為非晶質結構組織;電鍍鎳鍍層為粗大柱狀晶結構,且柱狀結構中觀察到雙晶與差排的結晶缺陷。經奈米壓痕試驗,鎳磷合金比電鍍鎳楊氏係數低,顯示電鍍鎳結構耐衝擊,鎳磷合金容許變形量低且硬度高,經由在5% NaCl 溶液之腐蝕磨耗試驗,驗證鎳磷合金皆比電鍍鎳有較優耐腐蝕與磨耗能力。

英文摘要

This study proposes a bi-layered Ni/Ni-P electrodeposited coating for application in microelectrochemical systems (MEMS). The Ni layer, which possesses high levels of stiffness and toughness, was used as the structural constituent, whereas the Ni-P layer, which demonstrates high
levels of hardness and corrosion resistance, served as the surface coating. Therefore, the combined coating demonstrated superior mechanical properties and tunable internal stress capabilities. The Ni-P layer was prepared with pulse plating and consisted of amorphous phase with 14.3wt% P. The DC-plated Ni layer consisted of columnar grains embedded with both twin and dislocation defects. The results of nano-indentation demonstrated that the Ni layer had higher Young’s modulus and the Ni-P layer had higher levels of hardness. Finally, the tribocorrosion test in 5% NaCl solution confirmed that the Ni-P layer had superior corrosion and wear resistance to its Ni counterpart.

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